Everything here is free. Making it takes time and money. Everything here is free.

Buy us a coffee

Outdoor machines · OM-23

Hydraulic Hose Inspection and Replacement Record

A free printable hydraulic hose record: every hose on a machine mapped and numbered, inspections for abrasion, blisters, cracks and leaks, and replacements.

First page of the Hydraulic Hose Inspection and Replacement Record — Know which hose is which, what is printed on it and when it was last looked at. A worn hose is then changed in the yard rather than bursting on the job.
Download Free · no sign-up

2 pages. Choose your paper size — both versions are laid out identically, so neither one gets shrunk to fit.

Print it and write on it

Fill it in type and save

The fillable versions have real form fields — open them in any PDF reader, type into them and save. Printing help.

What this sheet is for

Know which hose is which, what is printed on it and when it was last looked at. A worn hose is then changed in the yard rather than bursting on the job.

Who it is for

Farmers, contractors, plant and machinery owners, and mechanics looking after tractors, loaders, diggers, tippers and splitters.

How to use it

  1. Tag each hose with a number and map it once: where it runs, its size and specification as printed on it, and its fittings.
  2. Inspect with the pressure released, and fill a line per hose looked at.
  3. Mark each hose to monitor or to replace, and act on the replacements.
  4. When a hose is replaced, record the new one's details and the leak check after fitting.

What is on the sheet

2 pages, in this order:

Page 1

Printed under the title: Every hydraulic hose on one machine numbered and mapped once, then each inspection hose by hose and every replacement with its specification, so a failing hose is changed before it bursts.

Pressure off, hands off. Inspect with the engine off, attachments lowered and the pressure released as the machine's manual says. Never run a hand along a hose to find a leak: fluid under pressure can go through skin. No pressures, sizes or replacement intervals are printed; copy the specification from the hose's own printing or the parts book.

Write-on lines: Machine make & model · Serial or fleet no. · Hydraulic fluid type · Hose supplier

Hose map — tag each hose with its number; copy size and part ref from the hose

Table, 14 rows: Hose · Position or circuit · Size and spec · Length · End fittings · Part ref. · Fitted

Page 2

Inspections — tick if sound, cross if not, one line per hose looked at

Table, 14 rows: Date · Hose · Abrasion · Blisters · Cracks · Leaks · Kinks · Clamps · Action · By

Replacements — the new hose's details, and the leak check once it is fitted

Table, 5 rows: Date · Hose · New hose and fittings · Supplier and ref. · Fitted by · Leak check · Cost

Questions

Why is there no replacement interval?

Because hose life depends on the hose, the pressure, the heat and how it is routed, and makers and machine builders set their own guidance. The sheet records what each inspection found, which is what tells you a hose is going.

How should a leak be looked for?

With the pressure released as the machine's manual says, by eye and with a piece of card held near the hose. Never with a hand: a pinhole leak under pressure can put fluid through skin.

Related sheets

Tractor Service Record

Service by hours rather than by date, which is how tractor intervals are actually specified.

OM-07 2 pages

Log Splitter Pre-Use and Hydraulic Check

Catch a weeping fitting, a sticking lever or a chipped wedge before the splitter is started. The back keeps the fluid, filter, hose and wedge history by hours.

OM-17 2 pages

Stump Grinder and Tooth Record

See at a glance how many teeth went on and when, and catch loose pockets and bolts before a tooth leaves the wheel at speed.

OM-14 2 pages

Plant and Forklift Pre-Use Inspection

Keep a week of daily walk-around checks on a single sheet that lives with the machine, so the record is made where the machine is rather than in an office.

WT-11 2 pages

Everything here is free

Every sheet, binder, game and puzzle on Upkeep Papers is free to download, with no email and no account. Making them is not free: each one takes days of research, design and checking, and the site costs money to run. If something here saved you time, you can buy us a coffee. It is entirely optional: nothing is locked, and nothing changes if you don’t.

Buy us a coffee

Opens PayPal in a new tab. Any amount, and nothing changes if you would rather not.