Site and construction · SI-11

Manual Handling Assessment

A free printable manual handling assessment — the load, the task, the place and the person, with what will change recorded against each problem found.

First page of the Manual Handling Assessment — Assess one lifting or carrying task properly, including the question people skip: whether it has to be moved by hand at all.
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One page. Choose your paper size — both versions are laid out identically, so neither one gets shrunk to fit.

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Fill it in type and save

The fillable versions have real form fields — open them in any PDF reader, type into them and save. Printing help.

What this sheet is for

Assess one lifting or carrying task properly, including the question people skip: whether it has to be moved by hand at all.

Who it is for

Warehouses, care services, kitchens, removals, small builders, shops and anyone whose staff lift things regularly.

How to use it

  1. Assess the task as it is actually done, not as the procedure says.
  2. Ask first whether the load can be avoided, split, mechanised or delivered nearer.
  3. Consider the person doing it, including anyone new, young or returning to work.
  4. Record what will change, with an owner and a date.
  5. Review after any change to the load, the place or the people.

What is on the sheet

The layout is fixed at a size that fits both A4 and US Letter, so the A4 and Letter files are visually identical and print at full size on either. Rows are set at a height that an adult can actually write a date and a few words into with a pen — most printable tables are built in a word processor and never tested with one.

Questions

What weight is safe to lift?

There is no single answer, which is why no figure is printed here. Guideline numbers differ by country, drop sharply depending on how and where the load is held, and are not a safe limit for any particular person. Assess the task.

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